From Volume 3 Issue 3 of Connected.
Motors play a critical role in the operations of industrial facilities. Finding a reliable source for motor repair services is key to minimizing downtime. Kirby Risk’s Mechanical Services and Solutions Division partners with leading manufacturers and applies extensive application experience to ensure customers receive the highest quality products and services tailored to fit their exact needs.
Motor repair is just a small part of the services offered by the Mechanical Solutions and Service team. A well-documented Preventative and predictive maintenance program is designed to reduce production downtime, lower equipment costs and improve overall plant efficiency. Preventative maintenance is scheduled based on predetermined timelines, while predictive maintenance uses trend monitoring to predict and prevent failures before they occur. By implementing these maintenance strategies, Kirby Risk helps prolong equipment life, improve safety and increase plant efficiency.
The Mechanical Solutions and Service Division offers solutions with unbiased, accurate reports that guide resources effectively. Cross-trained technicians bring knowledge and experience to every service call, reducing the need for costly capital equipment and ongoing training. Technicians are available on an emergency basis, providing the peace of mind and reliable support that is needed.
Kirby Risk is committed to being your trusted partner in maintaining the efficiency and reliability of your operations.
MORE ABOUT KIRBY RISK PREVENTATIVE AND PREDICTIVE MAINTENANCE SERVICES:
Vibration Analysis
Enhance the performance of plant equipment by identifying and mitigating vibration issues caused by factors such as unbalanced rotating devices, bad bearings, mechanical looseness, worn gears, misalignments or electrical problems. Vibration data is collected at optimal intervals, and the evaluation compares the readings to historical data. If a machine’s readings exceed safe operational criteria, a detailed report is generated, explaining the issue and providing recommendations for corrective actions or further diagnostic testing. This process ensures equipment operates safely, reliably and efficiently.
Infrared Thermography
Technicians utilize a high-quality infrared camera to inspect, record and analyze the thermal conditions of specified equipment. Thermal images are examined to detect issues that could affect process quality, equipment reliability or safety. If any equipment exceeds its normal thermal profile, a detailed report is generated, ranking the severity of the problem and providing recommendations for corrections or improvements.
Laser Alignment
Reduced energy consumption, reduced incidents of repair, longer machine component life and improved product quality are among the benefits of precision laser alignment. The process consists of measuring, correcting (to industry standards) and recording the shaft alignment condition. A report will be generated and provided that shows a graphical display of the final alignment conditions.
Dynamic Balancing
On-site balancing can minimize downtime and improve the operation of rotating equipment without having to remove it. Benefits of a properly balanced machine include extended bearing life, smoother and quieter running equipment, reduced cost of energy and extended life of the machine components. Well-balanced fans, turbines, rolls and spindles are crucial to process quality and in maximizing machine life.
Oil Analysis
Oil sampling and analysis provides a variety of physical and chemical tests to assess the oil/lubrication condition and overall equipment health. Contamination levels are identified and evaluated so that proper actions can be taken. Reports will include notifications of any critical contamination levels and possible reasons for the findings.
Motor Circuit Analysis (PdMA)
The goal of a complete motor circuit analysis is to combine the results of several tests to determine the health of an electric motor. Testing is performed by highly skilled technicians and can be performed online while the motor is operating normally, or offline. Some of the tests can serve as pass/fail tests but many require trending over time to identify problems such as insulation degradation. Motor circuit analysis is a vital part of a good reliability program for critical motors.
Ultrasonic Leak Detection
Using Fluke ii910 — For a typical industrial facility, approximately 10% of the electricity consumed is for generating compressed air. Technicians assist in maximizing plant compressed air efficiency by locating air leaks with an ultrasonic camera. This camera provides a thermal image of the leak along with a rating of the leak and calculations to determine the amount of money being lost over the course of a year for each leak. This tool can also be used to identify leaks in other gas applications, which can save money and provide awareness of unidentified safety hazards.